Plegadora hidráulica rentable

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Highlights of M-series CNC Press Brake

High Precision

Precision improved by:

  • Servo motor + magnetic grating scale closed-loop control
  • Bidirectional mechanical deflection compensation
  • V-opening deformation compensation
  • Optional hydraulic automatic clamping system

Multiple Models

  • The product models range from 60t/2050mm  to 600t/6100mm

 

  • Professional transportation solutions for large-tonnage machines

 

  • Tandem press brake solution can be customized
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Energy Efficiency

Asynchronous Motors 
Run continuously, with fixed energy consumption (e.g., a 10kW motor’s standby power consumption accounts for 30%).

Servo Motors
Consume power only when operating, achieving over 40% energy savings. Save at least $1,000 annually ($0.17 per kWh*10h/per day).

Safety Guarantee

Standard

  • Side safety guard doors
  • Remote-controlled roll-up rear door
  • Emergency switch on foot pedal

Optional (CE certificate):

  • Laser safety light curtain
  • 5-point monitored hydraulic valve

The steel plates used for the machine frame are thicker than those of similar products on the market, providing superior overall rigidity and significantly reducing deformation accumulation over long-term use. A robust frame offers a stable foundation for the synchronized movement of the ram, ensuring precise synchronization accuracy on both sides. During rapid descent or stamping operations, the thicker frame effectively absorbs vibrations, minimizing relative displacement between the workpiece and tooling, thus maintaining machining accuracy.

Servomotor frente a motor de inducción

The oil pump of cnc press brake is powered by ESTUN servo motor, enabling precise control of speed and flow for adjustable operation. Under the same process conditions, return height, and operator speed, productivity increases by 10% per unit time. Noise levels are reduced by 7dB compared to standard machines. It also cuts energy consumption by up to 50%, with even greater savings during idle periods, such as workpiece repositioning. Additionally, it minimizes heat generation, reducing wear on hydraulic components and extending the machine’s lifespan.

What ls the Difference Between Three-phase Induction Motor And Servo Motor?
Bomba Rexroth
Bomba Rexroth
Válvula hidráulica Rexroth
Válvula hidráulica Rexroth
  • The system adopts world-leading German Rexroth hydraulic control technology, achieving extremely high synchronization control accuracy.
  • The oil pump uses Le high-pressure internal gear pumps, capable of withstanding high pressure and operating with low noise.
  • The hydraulic system features overload relief protection, ensuring safety and reliability.
  • The hydraulic system includes two-stage filtration, with high filtration precision.
  • The high-pressure filter is equipped with a clogging indicator function.
  • There is a clear and intuitive oil level height display.
  • Modular technology is used, ensuring a compact structure, strong sealing performance, easy maintenance, and long service life.
  • The hydraulic piping system consists of Parker-type ferrule fittings and seamless steel pipes, ensuring leak-free operation and cleanliness.

Sturdy and Reliable: Crafted from premium forged materials (45# steel, fully forged) and subjected to rigorous heat treatment (annealing, normalizing, and quenching).

Precision and Durability: Achieved with advanced machining technology (CNC gantry milling), critical surface enhancement techniques (rolling, honing, copper infusion, chrome plating, and polishing) to ensure high precision, hardness, excellent surface finish, and superior wear and corrosion resistance.

Superior Sealing: Integrated flow channels minimize leak points, while the high precision and special treatment (copper infusion) of key mating surfaces (inner holes, guide surfaces) provide a strong foundation for optimal sealing.

Contamination-Free: All parts are ultrasonically cleaned after machining to completely remove residue and metal filings, preventing “scoring” during assembly. High-pressure oil lines are thoroughly cleaned to avoid contamination, protecting hydraulic valves and cylinders and eliminating contamination-related failures from the outset.

Quality Assurance: Non-destructive testing, precision machining, and stringent pressure retention tests ensure the final product meets the highest quality standards.

Common Causes of Oil Leakage and How to Fix Them
Sistema eléctrico

The main electrical components are from the Schneider brand, ensuring safety, reliability, long service life, and strong anti-interference capabilities. The control station is equipped with a movable footswitch, offering functions such as power on and emergency stop.   The wiring of the electrical cabinet is reasonable and clear, making maintenance or troubleshooting easier, while also providing excellent heat dissipation.

The electrical setup complies with CE certification requirements for optional configuration.

Prensa

The entire range of rear material blocking beams features a dual rail design, effectively reducing beam shake.It uses well-known brands for linear guides (Taiwan HIWIN) and ball screws (Taiwan HIWIN), ensuring high positioning accuracy.The guide rail and screw diameter are ≥20mm (Linear Rail PMI 25mm, Ball screw PMI 20mm).

  • 4+1 Axis:Y1、Y2、X、R、+V;
  • 6+1 Axis:Y1、Y2、X、R、Z1、Z2、+V;
  • The X-axis is the control axis for the rear backgauge. It uses a servo motor combined with a precision ball screw drive and linear ball guide rails, achieving a positioning accuracy of ≤±0.1 mm. This ensures that the two material stops remain synchronized during movement, thereby guaranteeing the accuracy of the workpiece.

  • The R-axis controls the vertical movement of the rear backgauge. It utilizes a servo motor with a precision rack drive and precision guide rods for upper and lower support guidance, achieving a vertical positioning accuracy of ≤±0.1 mm. This ensures synchronized vertical motion of the backgauge and maintains workpiece accuracy.

  • The backgauge guide rail seats, crossbeam, and material stoppers are distributed on both sides using large channel steel, providing better rigidity, impact resistance, and extended service life.

  • The guide rail seats use ground ball screws, which offer excellent wear resistance, high repeatability, and positioning accuracy.

  • A synchronous belt structure is used, enabling high-speed operation with low noise, fast movement, and high precision.

Sistema de compensación de flexión de la plegadora

The CNC system calculates the required compensation based on the load force during bending, which causes deflection in the ram and table side plates. It then automatically adjusts a convex wedge block to offset this deflection. By positioning wedge blocks to form a curve matching the actual deflection, it keeps the die gap uniform and ensures consistent bending angles along the workpiece. This mechanical compensation is precise, stable, and maintenance-free, unlike hydraulic systems. Multiple compensation points allow for smoother correction, improving bending accuracy. Driven by a motor and controlled as a CNC axis, it enables precise digital adjustments.

Soporte frontal
  • The front supportercan slide along a linear guide rail, allowing the spacing to be adjusted according to the length of the workpiece.
  • The supporter can be rotated and folded parallel to the press brake worktable, making it convenient for transportation and storage.
Compensador para la deformación de la garganta
  • Accurately measure the deformation and provide feedback compensation to ensure the bending accuracy. Effectively prevent non-standard workpieces from colliding with the interference detection unit

sistema CNC de la plegadora

The standard configuration for 4+1 Axis use  DELEM DA-53T CNC system

  • 2D touch screen graphic simulation.
  • 3D visualization in production mode O 17″TFT color display
  • Memory capacity 1 GB
  • USB interfacing

4+1 Optional:

  • Cybtouch CT 12
  • ESA 840

6+1 Optional:

  • DELEM DA-66T
  • DELEM DA-69T 
  • ESA 840
Interruptor de pie de doble pedal
Interruptor de pie sin CE
Interruptor de pie CE
Interruptor de pie CE
Interruptor de pie CE de 3 pasos
Interruptor de pie CE de 3 pasos
Luz de la plegadora meca
Luz frontal
Luz trasera de la plegadora Meca
Luz trasera

Configuración opcional

Mejore la funcionalidad de su plegadora CNC actualizando las configuraciones

Brazo robótico

6 ejes

Seguidor de chapa

Capacidad de carga de 400 kg

AKASIc2m+GMSA

Cortina de protección láser con monitorización de velocidad

Puerta de protección

Puerta de persiana enrollable de aluminio con control remoto

Herramientas Multi-V

Herramientas de plegadora personalizadas

Certificado CE

Configuración eléctrica conforme a la certificación CE

Mordaza hidráulica

Proporciona una fuerza de sujeción estable y potente

DSP-AP+MCS

Cortina de protección láser

AKAS lc2m+FMSC

Cortina de protección láser

Guía de selección de configuración de la plegadora hidráulica

Uso de componentes centrales fiables para garantizar el rendimiento general del equipo.
Configuration√Standard ❏OptionsConfiguration√Standard ❏Options
Axis√ 4+1Crowning System√ Mechanical Compensation Motorized by CNC
❏ 6+1Sealing Components√ PARKER
4+1 CNC System√ DELEM DA-53TFoot Pedal√ Double foot pedal (Non CE)
❏ Cybelec CT 12❏ Single 3-step foot switch comply with CE
Step1,ramata stand still;
Step2,rammoves downward;
Step3,ram returns with a alarm, which is for case of emergency.
❏ ESA 840
6+1 CNC System❏ DELEM DA-66T
❏ DELEM DA-69TLED Light√ LED lights on both front and back
❏ Cybelec CT15Punch Clamp√ High Quality Manual Clamp
❏ ESA 840❏ Hydraulic Automatic Clamping Device
Servo Main Motor√ ESTUNDie Clamp√2V-'T’Quick Change Bottom
Hydraulic System√ REXROTH (Germany )Toolings√Promecam Punch 85°
❏HAWE 5-Point Monitoring Safety Pressure Valve (CE)√ 2V Die
Hydraulic Cylinder√ Zero leakage Hydraulic Cylinder❏4V 60mm Die
Magnetic Scale√ Italy GIVI❏Customized Toolings
Linear Guide Rail√ Diameter not less than 20mmBack Protector√ Barrier
Ball Screw√ Diameter not less than 20mm❏ Electric Auto Alu Roll-up Door
Oil Pump√ Le (Brands under REXROTH )Safety Light Curtain❏DSP-AP+MCS
Servo Motor (back gauge)√ ESTUN❏AKAS lc2m+FMSC
High-Pressure Pipeline√ PARKER❏AKAS lc2m+GMSA (Contain speed monitoring)
AC Contactor√ SchneiderCE ❏Electrical Setup & CE certificate

Plegadora CNC a la venta

63 t/2050 mm63 t/2500 mm110 t/2550 mm110 t/3100 mm170 t/3100 mm220 t/3100 mm320 t/3100 mm110 t/4100 mm170 t/4100 mm220 t/4100 mm320 t/4100 mm400 t/4100 mm600 t/6100 mmPlegadora en tándem
Technical Specifications/Model)M1
60/1500
M3
110/3100
M3
170/3100
M3
220/3100
M4 
110/4100
M4
170/4100
M4
220/4100
M4 
320/4100
Nominal Force (KN)600110017002200110017022003200
Bending Length (mm)15003100310031004100410041004100
Side Frame Distance (mm)12002600260026003600360036003600
Ram Stroke (mm)215200200200200200200300
Opening Height(mm)525575575575575575575680
Oil volume (L)75180180180350350350350
Throat depth (mm)350410410410410410410410
Ram SpeedDown Speed (mm/s)200220180160220180160120
Pressing (mm/s)1814(10)119141198
Return Speed (mm/s)200150140120150120110100
Electrical ParametersMain Motor Power( KW)8.710.813.216.713.213.216.721.3
Working voltage (V)380380380380380380380380
Backgauge Data Sheet ReferenceAxis travel(mm)500620620620620620620620
X Axis working speed(mm/s)400250250±0.10250250±0.10250
X Axis Accuracy(mm)±0.05±0.10±0.10±0.10±0.10±0.10±0.10±0.10
R Axis travel(mm)200200200200200200200200
R Axis working speed(mm/s)100100100100100100100100
R Axis Accuracy(mm)±0.1±0.1±0.1±0.1±0.1±0.1±0.1±0.1
Z Axis travel(mm)3501900190019002000200029002900
Z Axis working speed(mm/s)1200600600600600600600600
Z Axis Accuracy(mm)±0.1±0.1±0.1±0.1±0.1±0.1±0.1±0.1
Y Axis Accuracy(mm)±0.01±0.01±0.01±0.01±0.01±0.01±0.01±0.01
Y Axis Repeat Accuracy(mm)±0.01±0.01±0.01±0.01±0.01±0.01±0.01±0.01
Workpiece straightness(mm)≤±0.3/1000≤±0.3/1000≤±0.3/1000≤±0.3/1000≤±0.3/1000≤±0.3/1000≤±0.3/1000≤±0.3/1000
Bending angle accuracy (°)≤±0.5≤±0.5≤±0.5≤±0.5≤±0.5≤±0.5≤±0.5≤±0.5
DimensionLength mm23003950397039704970497049704970
Width mm14001450155017501850155017501850
Height mm25502695269526952765269526952890
Weight (KG)~5000~6900~8200~11800~8200~10400~14800~16000
La plegadora hidráulica de la serie M ofrece una amplia selección de componentes modulares, con configuraciones CE y no CE disponibles. Nuestros asesores de ventas le proporcionarán una solución adaptada a las necesidades específicas de su mercado local.

Plegadora grande

El coste de producción de una plegadora grande es significativamente mayor que el de una más pequeña. Además, las plegadoras grandes están construidas para soportar una presión de tonelaje mucho mayor, lo que requiere un diseño y un proceso de fabricación sólidos para garantizar la estabilidad a largo plazo del sistema de alimentación. La fábrica y el equipo técnico de Meca están totalmente equipados con la experiencia y los recursos necesarios para producir de forma eficiente plegadoras de 500 t/6000 mm y tamaños superiores.
Obtenga un presupuesto de freno de prensa grande

Plegadora hidráulica en tándem

La plegadora en tándem logra un control sincronizado entre los sistemas de control de dos plegadoras enlazadas a través de señales de sincronización. Puede trabajar en colaboración para procesar piezas de trabajo extra largas, así como operar de forma independiente, ofreciendo flexibilidad y eficiencia para la producción y el procesamiento a gran escala, como la iluminación de calles, la automoción, la energía renovable y las estructuras de acero, particularmente para el procesamiento de piezas de trabajo extra largas. 

110 t/3100 mm*2 en tándem

170 t/3100 mm*2 en tándem

220 t/3100 mm*2 en tándem

170 t/4100 mm*2 en tándem

220 t/4100 mm*2 en tándem

320 t/4100 mm*2 en tándem

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